Accutool

Accutool has been accredited by NSAI to the ISO 9000 quality standard since the year 1994. 
This has been recently updated to ISO 9001:2008.

We also have a number of 3rd party approvals in the area of medical orthopedic implants,
aircraft engine components,  aerospace electronics, the renewable energy and oil & gas sectors.
We apply techniques such as Failure Mode and Effects Analysis (FMEA) and Production Part Approval
Process (PPAP) in addition to Statistical Process Control (SPC).
Moreover, we constantly review our processes with the aim of continual improvement.

Data:

• We have supplied our customers with high volume precision manufacturing to better than 1.5 CPK
• With raw data captured from in process test equipment and emailed directly to the customers quality system

Equipment:

• A full set of measuring equipment is maintained in our QA Dept.
• Hardness tester
• Brown & Sharp CMM with Pcdimis software & a Renishaw 5-axis 
  measuring head in a temperature controlled room
• Tesa height gauge
• Surface roughness testing
• Gauge blocks, micrometers, and verniers
• J&l Shadowgraph
• Micro Scopes

“CNC milling & CNC turned parts at competitive prices” 

We manufacture and stock hundreds of line items for our customers and use ship
to stock arrangements, or max./min. stock holding systems to achieve optimum 
manufacturing quantities.

Our technologists develop CNC programmes choosing the best tooling, fixturing, tool paths
and machining parameters to achieve high speed machining, quality parts and assemblies 
at competitive prices with on time delivery.

The very latest in CNC technology is used in our machine shop permitting us to manufacture
a wide range of components and products to your drawings. Accutool has more than a
quarter of a century of experience producing parts for a broad spectrum of industry sectors.
Have a look at our Manufacturing Capacity section for our equipment list.

We produce large volume projects of 250,000 parts per year on a contract basis
with quality parameters better than 1.5 CPK.

Engineering quotations are based on activity costing at various hourly rates and include
recovering costs such as programming time, skilled machinist set up time, semi-skilled
machine runtime, off-machine operations time such as deburring, helicoiling,
part marking etc. This results in a combined price reflecting the used technology, the
complexity of the part and the quantity per production. Material and finishing services
are purchased from qualified vendors through our quality management system
ensuring full traceability and certification.

Our preference is to utilize CAD Drawings sent by email or if possible to download from 

an Ftp site. In this regard can manage various types of file formats. 

Please have a look at our Gallery.

Accutool operates from a 17000 sq. ft. manufacturing plant in Dublin. We have a wide range of production and test equipment,
which is available on a 24-hour x 7 days basis, if required.

CNC Turning Department 

 Mori Seiki CL 150 turning center

2 Hyundai HIT 18S turning centers with Siemens control (70mm in the bore)

1 Kingsbury MPH cnc lathes

 1 Amada HAS 250 automatic band saw

CNC Milling 3 Axis with 4th, 5th Axis attachments

 Hurco. Vmi. 20

Hurco. Vmx30

Hurco. Vmx24

Hurco. Hawk

Cincinatti Arrow. 750

Hitachi Seiki MV45 (4th Axis attachment)

Hardinge. Vm600 (5th Axis attachment)

Hardinge. VM600

 Euro Mill

Laser Cutting and Laser Marking

GCC Laser Pro 450

Laser Pro C180

CNC Wire Spark Erosion

Mitsubishi RA90 EDM Wire Spark Erosion with a machining capability of 350 x 200 mm and exclusive Mitsubishi These machines operate on a 3rd axis and can cut 75mm thick with a wire thickness of 0.1 mm.

Tool room

10 Bridgeport manual milling machines

3 manual lathes

1 manual Jones & Shipman surface grinder

Quality Dept. Equipment:

• Brown & Sharp CMM with Pcdimis software & a Renishaw 5-axis  measuring head in a temperature controlled room
• Tesa height gauge
• A full set of measuring equipment is maintained in our QA Dept.
• Hardness tester
• Surface roughness testing
• Gauge blocks, micrometers, and verniers
• J&l Shadowgraph
• Micro Scopes

Metal finishing & polishing machines

Sheet Metal Fabrication Equipment (separate list)

Services include

• On-site consultation and initial concept

• CAD drawings of the project for approval

• Follow up paperwork with material certification and process traceability

We also do cutting, routing, welding, folding and forming to 3mm
by 1.5 meters. Aluminium welding to 10mm, titanium welding to 10mm
as well as plastic fabrication & welding to 10mm. In addition, we offer mechanical polishing to your specified Ra value acid etching.

Examples of Work

• Clean room equipment

• Bio-reactor kit trolley

• Product storage units

• Inspection stations

• Flow equalization autoclave unit

• Air curtain walls/barriers

• Down flow booths

Capacity

Welding

• Dedicated cell for the manufacture of 316L stainless steel products
  with the highest finish on all welded surfaces

• Mig and tig welding

Metal finishing

• Chemical etch part numbers

Surface finish

• Clean room welds

• Vibro finish paint (powder)

• Tumbling

• Bead blasting

• Passivating /pickling

• Electro polishing
  

Fabrication

• Cutting, routing, welding, folding and forming to 3mm by 1.5 meters.

• Aluminium welding to 10mm

• Titanium welding to 10mm

• Plastic fabrication & welding to 10mm

• Mechanical polishing to your specified Ra value

• Acid etching

 

Also have a look at our Gallery.